Die cutting and CAD cutting for packaging
Die cutting uses a shaped steel blade to punch a cut-out from card, much like a cookie cutter. CAD cutting produces a similar result with a computer controlled blade and no die, which suits short runs.
Two ways to reach the same shape
Litmus is a UK packaging mockup studio in Hull. We use both techniques to make carton and box samples.
A die is a razor sharp steel blade formed into the shape to be cut. It is used to punch out shapes across long commercial runs. The window on the front of a carton that lets you see the product is a good example. Die cutting can also cut complex patterns.
CAD cutting for short runs
CAD cutting uses a large flatbed plotter and a computer controlled arm fitted with a range of blades and knives. We use it to cut and crease card, acetate and E-flute board up to 5mm thick.
Because no die has to be made before cutting starts, it suits a handful of samples or a set of design variants. It handles simple outlines and detailed shapes such as windows and patterns. As a rule, CAD cutting is the better fit for short runs and die cutting for longer ones.
What to send
A cutter guide shows where the pack is cut and creased. Supply one with your artwork if you have it, and tell us the board you intend to use. Cartons can be supplied flat or fully made up.
The Revive Tea demonstration pack is a bespoke die-cut carton printed offset litho on uncoated card.
- Who makes it
- Litmus, a UK packaging mockup studio in Willerby, Hull, with a London office.
- Turnaround
- Most projects are produced within a few working days. Tell us your deadline and we plan around it.
- Price
- An estimate comes with your quotation. A firm price follows once we have your artwork, always before work starts.
- Artwork
- Illustrator (AI) or EPS preferred, high resolution PDF accepted. Images at 300 dpi, fonts outlined.
- Confidentiality
- NDAs and confidentiality agreements are signed as routine.
- Quality and delivery
- In-house quality control, with files pre-flight checked. Samples are wrapped with care and sent anywhere from local delivery to worldwide.
Common questions.
What is die cutting in packaging?
It is cutting a shape out of card or board with a steel blade formed into that shape, called a die. It is how carton outlines and windows are cut in volume.
Is die cutting or CAD cutting better for a mockup?
CAD cutting is usually the better fit for a short run of samples because it needs no die. Die cutting suits longer runs.
What materials can be CAD cut?
Litmus cuts and creases card, acetate and E-flute board up to 5mm thick on a flatbed plotter.
Start with your next pack.
Tell us the format, what you need to show and when you need it. The page you enquire from is included with your brief.